CNC horizontal boring mill
TOS Varnsdorf WHQ 15
Machines big weldments true after welding, in one setup, without shipping them across town.
- Table
- 98 × 138 in
- Second TOS mill
- 78 × 137 in
- Used on
- Blast tanks, test fixtures
Capabilities
Every process.
One roof.
Cutting, forming, rolling, welding, machining and finishing, all inside one 53,000 sq ft Dayton shop. Fewer hand-offs means fewer surprises.
Featured technology
The machines that
set us apart.
From the CMF machinery list
Abrasive waterjet
Flow 5-axis waterjet
Cuts thick plate, stainless and aluminum cold, with clean edges ready for weld and no heat-affected zone.
- Cut size
- 78 × 156 in
- Pressure
- 95,000 psi
- Power
- 100 HP
CNC precision press brake
LVD 8-axis press brake
Holds the same bend on part 200 as part one, with programs saved for every reorder.
- Force
- 320 t
- Installed
- 2024
- Heavy brake
- Pacific 400 t · 14 ft bed
01 · TOS WHQ 15 CNC boring mill
Machining
Two TOS Varnsdorf CNC horizontal boring mills (tables to 98 × 138 in), Hurco CNC mills and engine lathes to 34 × 144 in machine big parts after welding, without leaving the building.
- Large-part boring, milling and facing
- Post-weld machining to print
- Bores, bolt patterns, sealing faces
- One setup, one quality system
02 · 5-axis waterjet · laser · plasma
Cutting & waterjet
Our Flow 5-axis waterjet cuts parts up to 78 × 156 in at 95,000 psi. A 5 kW LVD Strippit laser handles plate to 1 in, and Hypertherm plasma cuts plate to 2 in.
- 5-axis waterjet, 78 × 156 in, 95K psi
- 5 kW fiber laser, 1 in plate, 60 × 120 in
- Hypertherm HD plasma, 2 in plate, 72 × 144 in
- Cut parts kitted for forming or weld
03 · Press brakes to 400 t · plate rolls
Forming & rolling
An 8-axis LVD (320 t, new 2024), a 400-ton Pacific with a 14 ft bed and two 135-ton Cincinnatis, plus four Bertsch plate rolls and three Roundo angle rolls.
- Press brakes from 135 to 400 tons
- Plate rolling to 3/4 in × 12 ft
- Angle rolling to 9 × 9 × 1/2 in
- Cylinders, cones and segments
04 · Weldments · assembly · kitting
Welding & fabrication
24 Miller MIG stations (to 600 amp) and 5 TIG stations build weldments, tanks and assemblies, from one-off prototypes to production runs.
- MIG, TIG and stick welding
- Carbon steel, stainless and aluminum
- Fixturing for repeat production
- Full assembly and kitting
05 · Cincinnati shear · Strippit punch · Amada saws
Shearing, punching & sawing
12 ft Cincinnati squaring shear, punch presses to 88 tons, an Amada HA-400 auto-feed saw (16 in) and contour band saws to 36 in.
- Plate and sheet shearing
- CNC turret punching
- Band sawing of structural shapes
- Material prep for every downstream step
06 · Inspection · in-house paint
Inspection & finishing
Every job runs through our ISO 9001:2015 quality system, checked with an 8 ft FARO Arm and PolyWorks and a granite surface plate.
- FARO Arm with PolyWorks
- First-article inspection
- Material certs and traceability
- MIL-I-45208A approved vendor
How a job moves
Drawing to dock.
- 01
Review
Engineers check your drawing for fit, process and cost.
- 02
Plan
We route the job across cutting, forming, welding and machining.
- 03
Build
Your parts move through one shop on one schedule.
- 04
Inspect
Checked against your print under ISO 9001:2015.
- 05
Ship
Painted, packed and on the truck, ~10 min to I-70 / I-75.
Work with us
Have a drawing?
Let's look at it.
A real person on our team replies within one business day.